| Feb 2010 - Day 5 - Strip carbon and 9
layers of paint on bonnet, remove rear deadening - total weight removal
13.7kg's
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| March 2010 - Day 6 - Remove carbon skin off boot,
strip down to metal - Weight removal 4kg's
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| March 2010 - Day 7 - Remove seam sealer in boot and
around back seat and front strut towers
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| March 2010 - Day 8 - Strip out dash, roof liner, door
panels as well as remaining sound deadening -11kg's of deadening
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| March 2010 - Day 9 - Strip lights, bumpers, turbo,
intercooler, radiator, waterbox etc out. Color testing, Mercedes
Platinum silver for exterior and Audi RS6 Gun metal for interior
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| March 2010 - Day 10 - Flair front fenders, removed
front brakes, Fenders, Glass (besides doors) and deskinned the carbon
off the roof.
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| March 2010 - Day 11 - Rear parcel shelf inner
removed. ABS wiring removed, all exteriour paint removed besides bumpers
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| March 2010 - Day 12 - More stripping, only things
left to remove are subframes and fuel tank, roll cage front arms are
mandrel bent and ready for install
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| March 2010 - Day 13 - Intake manifold cut apart to be
rebuilt, Roll cage almost finished
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| March 2010 - Day 14 - First layer of etching primer
on the cage while getting the interior fabricated and ready for paint.
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March 2010 - Day 15 - After finding a set of copied
Nissan OEM side skirts and rear valances I decided if I want it to look
half decent ill import a genuine set.
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10mm to short
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to short
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how it should look
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how it should look
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| April 2010 - Day 16 - Intake manifold fabrication,
Valve cover breathers, Dash skin fitment
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April 2010 - Day 17 - Cross member removed, had some
heavy damage and was plated over, measured out the chassis and its
within .5mm of OE spec, not quite sure how this got so bad. Started with
a front powerbrace, will be skinned in 1mm ally for air flow. Finished
the upper body prep and got some etching primer down.
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bent
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Bolts welded over with plate steel
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after cutting open
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Start of power brace
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prep work done
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Etch primer
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April 2010 - Day 18 - Body work has been keeping me
busy, rear fenders were flared 20mm, rear 1/4 panels worked and both
doors have been sorted and primed
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Before
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after
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| May 2010 - Day 19 - Bonnet and Boot lid rework
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| May 2010 - Day 20 - Start of the turbo manifold mock
up.
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| June 2010 - Day 21 - Not much done due to time
constraints, most of the manifold fab work is complete besides the waste
gates
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| July 2010 - Day 22 - Again, no where near
as much work as planned. Turbo manifold is half way with the welding,
front section of chassis is stitch welded, blended and in primer
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| July 2010 - Day 23 - Some chassis gusset
plates laser cut and then dimpled, also new rear upper strut bar bent up
and dimpled
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| Project Raw -
Parts being used - Available in web store:
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Autoahn88 parts:
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14 row high flow oil cooler with remote mount filter
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600X300X100 high flow intercooler, tube core for additional air flow over radiator
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Flush hood locks and gauges: Water temp in & out, Oil temp, Oil press, EGT all with warning and peak
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2l fuel swirl pot
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Carbon fiber adjustable spoiler
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D2 parts:
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Circuit spec and damper rating
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16kg & 14kg spring rates
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rose jointed camber, toe and caster arms
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rose jointed height adjustable tie rods
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hydro hand brake (horizontal or vertical)
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Gizzmo Electronics:
MS-IBC: Adjustable to 3.5bar boost, open or closed loop boost
control, remote scramble/boost facility, Multi scramble boost, Over
boost warning, 6 boost memories, 2 wire installation, real time
boost gauge, 64mhz RISC processor, internal or external WG control
Shift light: touch sense (no buttons), three display intensity, 100%
carbon fiber
Launch interface: fully adjustable launch control, with 16bit DSP
Thermal gasket: Phenolic intake gasket, stopping the intake heat
soak often found in hot running jap motors.
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Boost controller, Shift light, Launch controller, thermal intake gasket
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Garrett / Tial - Engine boosting
systems
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Garrett built to order twin scroll dual ball bearing
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Tial 50mm blow off valve and 44mm Vband waste gate
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Single parts:
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Devils Own - Direct port progressive water/meth injection
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Kit
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Flaming River - Battery and Alternator shut off
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Energy Suspension bushing kit for non rose jointed items
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Morosso switch pannel and bulkhead
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